Achieve Unparalleled Precision in Wire Harness Quality Control with the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer
Introduction:
In
the demanding landscape of wire harness manufacturing, ensuring the
integrity and reliability of terminal crimps is paramount. Introducing
the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer,
a state-of-the-art precision instrument specifically engineered to
revolutionize your wire harness quality inspection process. This
comprehensive system is not just a machine; it's a complete solution,
meticulously designed to deliver rapid, accurate, and repeatable
cross-sectional analysis of wire harness terminals. From automotive to
aerospace, the WPM-SE4 empowers manufacturers across industries to
guarantee the highest standards of crimp quality, minimizing defects and
maximizing product performance.
Key Features and Benefits: Precision, Speed, and Automation Redefined
The
WPM-SE4 stands as a pinnacle of engineering excellence, integrating
cutting-edge technologies to provide unparalleled performance and user
experience. Here's a detailed breakdown of the key features that make
this analyzer an indispensable asset for your quality control
operations:
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Fully Automatic, Integrated System for Streamlined Workflow: The WPM-SE4 is a fully automatic system, seamlessly integrating every step of the cross-section analysis process. From precision cutting and grinding to optical sampling, corrosion cleaning, and image acquisition,
everything is automated within a single, cohesive unit. This automation
drastically reduces manual intervention, minimizes operator error, and
ensures consistent, repeatable results.
-
Patented One-Step Cutting and Grinding Technology: Leveraging the latest patented technology, the WPM-SE4 performs cutting and grinding in a single, synchronized operation. This innovative approach guarantees perfect terminal flatness – a critical factor for accurate cross-sectional analysis. This
eliminates inconsistencies introduced by separate cutting and grinding
processes, providing a superior sample preparation and more reliable
data.
-
Unprecedented Speed: Complete Analysis in Just 3 Minutes: Time is critical in manufacturing. The WPM-SE4 is engineered for speed, capable of completing the entire processing and analysis of a single terminal in a remarkable 3 minutes.
This exceptional throughput dramatically accelerates your quality
inspection process, allowing for faster feedback, quicker issue
identification, and increased production efficiency.
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Simple, Convenient, and Fast Operation for Enhanced User Experience: Despite its sophisticated technology, the WPM-SE4 is designed for simple, convenient, and fast operation.
The intuitive interface and automated processes minimize training
requirements and maximize operator efficiency. Focus on results, not
complex procedures.
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Japan-Imported High-Definition Image Acquisition System for Uncompromising Clarity: At the heart of the WPM-SE4 lies a Japan-imported high-definition image acquisition system. This advanced system captures incredibly detailed cross-sectional images, ensuring accurate measurement and analysis.
The superior image quality allows for precise evaluation of crimp
characteristics, leading to more informed quality decisions. The system
boasts a 5 million pixel Japanese industrial HD video system, delivering exceptional visual clarity.
-
Japan-Imported Segment Less Zoom Optical System for Detailed Observation: The analyzer incorporates a Japan-imported segment less zoom optical system. This high-quality optics system provides a total video magnification range of 30~312X,
allowing for both overview perspectives and highly detailed examination
of crimp structures. This versatile magnification range ensures you
can analyze every aspect of the terminal cross-section with exceptional
clarity.
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Precision Components for Unwavering Reliability and Accuracy: The WPM-SE4 is built with premium components for long-lasting performance and exceptional accuracy:
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German Motor: Ensures powerful and reliable operation of the cutting and grinding mechanisms.
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Japanese Panasonic Servo Motors (X & Y Axis): Provide precise and controlled movement for both X and Y axes during
the cutting and grinding process, guaranteeing accuracy and
repeatability.
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Japanese Mitsubishi PLC Controller: Acts as the intelligent brain of the system, ensuring smooth and coordinated operation of all automated processes.
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Comprehensive Terminal Section Analysis Software (Japan-Imported): The WPM-SE4 is equipped with professional terminal section analysis software imported from Japan.
This software is specifically designed for analyzing crimp
cross-sections, providing a range of measurement and analysis tools to
quantify crimp quality. For data security and software integrity, the
software is equipped with an encryption lock and provided on CD.
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Wide Applicable Wire Range for Versatile Testing: The WPM-SE4 is designed to handle a broad spectrum of wire sizes, with an applicable wire range of 0.01~50mm<sup>2</sup>.
This versatility ensures the analyzer can accommodate a wide variety
of wire harness applications, from delicate signal wires to larger power
cables.
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Durable and Delicate German-Imported Blade: The cutting process utilizes a Dia.110X0.5mm blade imported from Germany. This blade is renowned for its delicate yet durable nature, ensuring clean and precise cuts while maintaining long-term sharpness and reliability.
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Precise Corrosion Cleaning for Optimal Image Clarity: The system incorporates a terminal corrosion liquid cleaning process, completed in just 5 seconds.
This rapid cleaning step removes debris and contaminants from the
cross-section, ensuring optimal image clarity for accurate analysis.
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Adjustable LED Lighting for Consistent Illumination: An all-white adjustable LED lighting device provides consistent and controlled illumination of the terminal
cross-section. This adjustable lighting ensures optimal visibility and
image quality, regardless of terminal material or ambient lighting
conditions.
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Compact Footprint for Easy Integration into Workspaces: With dimensions of W500XD350XH350, the WPM-SE4 boasts a compact footprint, making it easy to integrate into existing laboratory or production floor workspaces.
Technical Specifications:
Model
|
WPM-SE4
|
Terminal Section Analysis System
|
Japan imported segment less zoom optical system
|
Total Video Magnification
|
30~312X
|
Applicable Wire Range
|
0.01~50mm<sup>2</sup>
|
Power Supply
|
100~240VAC, 50/60Hz
|
Imaging System
|
Japanese industrial HD video system 5 million
|
Blade Specifications
|
Dia.110X0.5mm (Germany imported, delicate and durable)
|
Abrasive Sandpaper
|
1200#
|
Standard Fixture
|
0.01~50mm<sup>2</sup>
|
Reference Ruler
|
Special-grade high-precision 0.01/10mm
|
Terminal Corrosion
|
Liquid cleaning (5S completed)
|
Lighting Source
|
All white adjustable LED lighting device
|
Dimensions (W x D x H)
|
W500XD350XH350
|
Applications:
The
WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is essential
for quality control in a wide range of industries, including:
-
Automotive Wire Harness Manufacturing: Ensuring the reliability and safety of automotive electrical systems.
-
Aerospace and Defense: Meeting stringent quality standards for critical wiring in aircraft and defense systems.
-
Consumer Electronics: Guaranteeing the long-term performance of wire terminations in electronic devices.
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Industrial Equipment Manufacturing: Verifying the robustness of wiring in machinery and control systems.
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Medical Device Manufacturing: Maintaining the highest levels of quality for wiring in life-critical medical equipment.
-
Telecommunications: Ensuring reliable connections in communication infrastructure.
Conclusion:
The WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is not just equipment; it's an investment in quality, efficiency, and
customer satisfaction. By providing rapid, precise, and automated
terminal cross-section analysis, the WPM-SE4 empowers you to elevate
your wire harness quality control processes, minimize defects, and
deliver consistently reliable products. Contact us today to learn how
the WPM-SE4 can transform your quality inspection and drive your
business forward.