Crimp Cross-Section Analysis System WPM-SE4

Achieve Unparalleled Precision in Wire Harness Quality Control with the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer

Introduction:

In the demanding landscape of wire harness manufacturing, ensuring the integrity and reliability of terminal crimps is paramount. Introducing the WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer, a state-of-the-art precision instrument specifically engineered to revolutionize your wire harness quality inspection process. This comprehensive system is not just a machine; it's a complete solution, meticulously designed to deliver rapid, accurate, and repeatable cross-sectional analysis of wire harness terminals. From automotive to aerospace, the WPM-SE4 empowers manufacturers across industries to guarantee the highest standards of crimp quality, minimizing defects and maximizing product performance.

Key Features and Benefits: Precision, Speed, and Automation Redefined

The WPM-SE4 stands as a pinnacle of engineering excellence, integrating cutting-edge technologies to provide unparalleled performance and user experience. Here's a detailed breakdown of the key features that make this analyzer an indispensable asset for your quality control operations:

• Fully Automatic, Integrated System for Streamlined Workflow: The WPM-SE4 is a fully automatic system, seamlessly integrating every step of the cross-section analysis process. From precision cutting and grinding to optical sampling, corrosion cleaning, and image acquisition, everything is automated within a single, cohesive unit. This automation drastically reduces manual intervention, minimizes operator error, and ensures consistent, repeatable results.

• Patented One-Step Cutting and Grinding Technology: Leveraging the latest patented technology, the WPM-SE4 performs cutting and grinding in a single, synchronized operation. This innovative approach guarantees perfect terminal flatness – a critical factor for accurate cross-sectional analysis. This eliminates inconsistencies introduced by separate cutting and grinding processes, providing a superior sample preparation and more reliable data.

• Unprecedented Speed: Complete Analysis in Just 3 Minutes: Time is critical in manufacturing. The WPM-SE4 is engineered for speed, capable of completing the entire processing and analysis of a single terminal in a remarkable 3 minutes. This exceptional throughput dramatically accelerates your quality inspection process, allowing for faster feedback, quicker issue identification, and increased production efficiency.

• Simple, Convenient, and Fast Operation for Enhanced User Experience: Despite its sophisticated technology, the WPM-SE4 is designed for simple, convenient, and fast operation. The intuitive interface and automated processes minimize training requirements and maximize operator efficiency. Focus on results, not complex procedures.

• Japan-Imported High-Definition Image Acquisition System for Uncompromising Clarity: At the heart of the WPM-SE4 lies a Japan-imported high-definition image acquisition system. This advanced system captures incredibly detailed cross-sectional images, ensuring accurate measurement and analysis. The superior image quality allows for precise evaluation of crimp characteristics, leading to more informed quality decisions. The system boasts a 5 million pixel Japanese industrial HD video system, delivering exceptional visual clarity.

• Japan-Imported Segment Less Zoom Optical System for Detailed Observation: The analyzer incorporates a Japan-imported segment less zoom optical system. This high-quality optics system provides a total video magnification range of 30~312X, allowing for both overview perspectives and highly detailed examination of crimp structures. This versatile magnification range ensures you can analyze every aspect of the terminal cross-section with exceptional clarity.

• Precision Components for Unwavering Reliability and Accuracy: The WPM-SE4 is built with premium components for long-lasting performance and exceptional accuracy:

  • German Motor: Ensures powerful and reliable operation of the cutting and grinding mechanisms.

  • Japanese Panasonic Servo Motors (X & Y Axis): Provide precise and controlled movement for both X and Y axes during the cutting and grinding process, guaranteeing accuracy and repeatability.

  • Japanese Mitsubishi PLC Controller: Acts as the intelligent brain of the system, ensuring smooth and coordinated operation of all automated processes.

• Comprehensive Terminal Section Analysis Software (Japan-Imported): The WPM-SE4 is equipped with professional terminal section analysis software imported from Japan. This software is specifically designed for analyzing crimp cross-sections, providing a range of measurement and analysis tools to quantify crimp quality. For data security and software integrity, the software is equipped with an encryption lock and provided on CD.

• Wide Applicable Wire Range for Versatile Testing: The WPM-SE4 is designed to handle a broad spectrum of wire sizes, with an applicable wire range of 0.01~50mm². This versatility ensures the analyzer can accommodate a wide variety of wire harness applications, from delicate signal wires to larger power cables.

• Durable and Delicate German-Imported Blade: The cutting process utilizes a Dia.110X0.5mm blade imported from Germany. This blade is renowned for its delicate yet durable nature, ensuring clean and precise cuts while maintaining long-term sharpness and reliability.

• Precise Corrosion Cleaning for Optimal Image Clarity: The system incorporates a terminal corrosion liquid cleaning process, completed in just 5 seconds. This rapid cleaning step removes debris and contaminants from the cross-section, ensuring optimal image clarity for accurate analysis.

• Adjustable LED Lighting for Consistent Illumination: An all-white adjustable LED lighting device provides consistent and controlled illumination of the terminal cross-section. This adjustable lighting ensures optimal visibility and image quality, regardless of terminal material or ambient lighting conditions.

• Compact Footprint for Easy Integration into Workspaces: With dimensions of W500XD350XH350, the WPM-SE4 boasts a compact footprint, making it easy to integrate into existing laboratory or production floor workspaces.

Technical Specifications:

Applications:

The WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is essential for quality control in a wide range of industries, including:

• Automotive Wire Harness Manufacturing: Ensuring the reliability and safety of automotive electrical systems.

• Aerospace and Defense: Meeting stringent quality standards for critical wiring in aircraft and defense systems.

• Consumer Electronics: Guaranteeing the long-term performance of wire terminations in electronic devices.

• Industrial Equipment Manufacturing: Verifying the robustness of wiring in machinery and control systems.

• Medical Device Manufacturing: Maintaining the highest levels of quality for wiring in life-critical medical equipment.

• Telecommunications: Ensuring reliable connections in communication infrastructure.

Conclusion:

The WPM-SE4 Fully Automatic Terminal Cross-Section Analyzer is not just equipment; it's an investment in quality, efficiency, and customer satisfaction. By providing rapid, precise, and automated terminal cross-section analysis, the WPM-SE4 empowers you to elevate your wire harness quality control processes, minimize defects, and deliver consistently reliable products. Contact us today to learn how the WPM-SE4 can transform your quality inspection and drive your business forward.