Double Row Housing Wire Color Tester WPM-8AB

Maximize Efficiency and Accuracy in Wire Harness Testing with the Advanced Double Row Housing Wires Sequence Test Machine

Introduction:

In today's demanding manufacturing environment, ensuring the quality and reliability of wire harnesses is paramount. Introducing the Double Row Housing Wires Sequence Test Machine, a cutting-edge solution designed to streamline your wire harness testing processes and guarantee impeccable product performance. This versatile and intelligent instrument is engineered for comprehensive testing, going beyond simple wire sequence verification to encompass continuity, insulation (optional), and even dot matrix printing capabilities (optional), all within a single, user-friendly platform. Whether you're producing complex automotive harnesses, delicate consumer electronics cables, or specialized medical device wiring, this machine delivers the precision, speed, and adaptability you need to maintain the highest standards.

Key Features and Benefits:

This Double Row Housing Wires Sequence Test Machine stands out due to its exceptional flexibility, intelligence, and wide range of applications. Let's delve into the core features that make this instrument an indispensable asset for your production line:

1. Unparalleled Versatility and Adaptability:

• Modular Testing Modes for Diverse Needs: This machine is not just a single-function tester. It offers a truly flexible "three-in-one" testing capability. You can configure it for:

  • Wire Sequence + Continuity (Insulation Optional) + Dot Matrix Printing (Optional): This comprehensive mode provides a complete quality check, ensuring correct wire order, electrical connectivity, insulation integrity (if equipped), and adding traceability with optional dot matrix printing.

  • Wire Sequence Color + Continuity (Two-in-One): For applications where color coding is critical, this mode verifies both the correct wire sequence based on color and ensures continuous electrical paths.

  • Dedicated Wire Sequence Color Testing: If your primary focus is simply verifying the correct color sequence of wires, this mode provides a streamlined and efficient solution.

  • Wire Sequence Color + Point Search (Two-in-One): This unique combination not only tests the wire sequence and color but also incorporates a point search function, beneficial for identifying specific points within complex harnesses.

  • Specialized "Wire Sequence + Terminal Not in Place + Continuity" (Three-in-One) (Optional): For specialized applications, particularly with electronic components or assemblies, this optional mode adds an extra layer of quality control by detecting if terminals are not properly seated or connected, alongside wire sequence and continuity checks. This is invaluable for composite products where connection integrity is crucial.

  • Customizable Test Sequences: Tailor the testing process to your specific product requirements. The machine allows you to define "single selection" or "multiple selection custom test sequences" for both wire sequence and conduction testing. This adaptability ensures the machine seamlessly integrates into your existing workflows and handles diverse product variations.

• Designed for Modern Connectors: The 8-AB double-row design is specifically engineered to handle the intricate wiring configurations of modern connectors like HDM1, TYPE-C, USB, and other core wire sorting applications. This makes it ideal for manufacturers working with current and future generation electronic devices.

2. Intelligent Operation for Enhanced Efficiency and User Experience:

• Intuitive Human-Machine Interface (HMI): Say goodbye to complex setups and steep learning curves. The machine boasts an intuitive HMI that is exceptionally easy to set up, learn, and operate. Its user-friendly design minimizes training time and maximizes operator efficiency. Furthermore, remote guidance capabilities are available, allowing for efficient troubleshooting and support, even for customers in remote locations.

• Automatic Identification and Error Prevention: Intelligent algorithms automatically identify the same color wires and front/back sides during debugging. This smart feature eliminates manual guesswork and significantly simplifies the setup process. During testing, the housing can be placed in any orientation – front or back – further streamlining the workflow and minimizing potential errors.

• Editable Files and Automated Pass/Fail Judgment: Save valuable time and ensure consistency with editable test files and parameters. You can create and store test programs for different products and recall them instantly for future use. The machine automatically executes the test, determines if the harness PASSES or FAILS (NG), and prominently displays the result. Crucially, upon detecting a failure (NG), the machine automatically locks, preventing further processing of faulty harnesses and ensuring only compliant products move forward.

• Advanced Filtering and Specialized Product Detection: The machine incorporates intelligent filtering capabilities to effectively ignore printing or markings on the wire body, ensuring accurate color detection. For special products requiring precise assembly, the machine can reliably detect whether components, such as terminals, are correctly and fully inserted ("in-place insertion detection").

• Comprehensive Result Display and Data Management: Test results are clearly presented through multiple channels: a bright, easily readable screen display, visual indicator lights for quick status checks, and voice prompts for auditory feedback. Beyond immediate results, the machine allows for the storage and export of comprehensive test data. This feature is invaluable for quality control, traceability, and in-depth analysis of production trends.

• Advanced Conduction Testing: The machine's robust conduction testing capabilities are capable of detecting up to 64-point open circuits, dislocations, instantaneous disconnections, and point detection. This level of detail ensures even the most subtle wiring faults are identified, guaranteeing the integrity of the wire harness.

• Automated Quantity Control: Streamline your production counting and packaging processes. You can set a target quantity for each good product, and the machine will automatically trigger an alarm once that number is reached. This feature eliminates the need for manual weighing or counting, saving time and minimizing errors.

3. Diversification of Test Products and Broad Application Range:

This machine is designed to handle a diverse range of wire harness types and configurations, making it a truly versatile investment:

• Handles Various Harness Configurations: From single-ended and double-ended to double-row hole and multi-ended, multi-segment non-sequential wiring harness products, this machine can handle a wide array of complexities.

• Accommodates Diverse Wire Types: Test various wire types including single wire, flat wire, shielded wire, silicone wire, CABLE, and more. Its adaptable design ensures compatibility with your specific wire harness materials.

• Tests Composite Products: Expand your testing capabilities beyond standard wire harnesses. This machine can also test PCB boards, USB, HDM1, TYPE-C, patch cords, and other composite products, making it a comprehensive testing solution for diverse electronic assemblies.

• Appearance Defect Detection (Electronic Products): Extend its application to include visual inspection. The machine can assist in the appearance defect detection of electronic products, such as PCB solder joints, providing an additional layer of quality assurance.

• Wide Industry Application: This Double Row Housing Wires Sequence Test Machine is ideally suited for a broad spectrum of industries, including:

  • Consumer Electronics: Ensuring the reliability of cables and harnesses in smartphones, laptops, and other consumer devices.

  • Automotive: Guaranteeing the performance and safety of automotive wire harnesses, critical for vehicle functionality.

  • Medical Care: Meeting the stringent quality standards required for medical device wiring, ensuring patient safety and device reliability.

  • Communications: Testing cables and harnesses used in telecommunications infrastructure and equipment.

  • Machinery and Equipment: Verifying the integrity of wiring systems in industrial machinery and equipment.

  • New Energy: Supporting the rapidly growing new energy sector by testing harnesses used in electric vehicles, solar panels, and other renewable energy technologies.

Product Specifications:

Product Series:

The Double Row Housing Wires Sequence Test Machine is part of a comprehensive series of wire harness sequence testers, offering solutions tailored to various needs and budgets:

• Single Function, Single Row / 2-Row, Wire Sequence Test: A dedicated solution for basic wire sequence verification.

• 2-in-1, Single Row / 2-Row, Wire Sequence & Continuity Test: Combines wire sequence and continuity testing for enhanced quality control.

• 3-in-1, Single Row / 2-Row, Wire Sequence & Continuity & Point Print: Adds dot matrix printing for traceability and comprehensive testing.

• Multi-End Housing Composite Wire Harness Test: Specifically designed for complex, multi-ended wire harnesses and composite assemblies.

Conclusion:

The Double Row Housing Wires Sequence Test Machine is more than just a tester; it's a comprehensive solution that elevates your wire harness quality control processes. Its unparalleled versatility, intelligent features, and broad application range make it an invaluable investment for manufacturers seeking to enhance efficiency, minimize errors, and guarantee the reliability of their products. Contact us today to learn more about how this advanced testing solution can benefit your operations and drive your business forward.